Craftsmanship

From seed to cigar.

This is how a cigar is made at Tabacos de Costa Rica in Puriscal — from tobacco bought two years before production.
Anatomy

Three leaves, one cigar.

Every hand-rolled cigar is built on three layers — each with its own character and purpose.

Diagram explaining filler, binder, and wrapper in a cigar cross-section.
Illustration for reference only — not specific to our blends, formats, or current catalogue.
01 · Layer

Filler

The heart. A blend of aged leaves from several primings — it sets aroma, strength, and the long, even burn.

02 · Layer

Binder

The supporting frame. Sturdier, more neutral in flavour — it holds the filler in place and shapes the draw.

03 · Layer

Wrapper

The signature. The flawless, most aromatic leaf — it prints the first notes and the appearance.

From seed to cigar.

This is how a cigar is made at Tabacos de Costa Rica in Puriscal — from tobacco bought two years before production.

Seeding
01
01Step

Seeding

Pure-strain seeds are raised in protected beds until the seedlings are strong enough for the field.

Harvest
02
02Step

Harvest

Leaf by leaf, by hand and in several passes — from the bottom of the plant upward, as each leaf ripens.

Drying
03
03Step

Drying

The leaves hang for weeks in the casas de tabaco, until green has turned into a deep brown.

Fermentation
04
04Step

Fermentation

Stacked in piles, turned and monitored — multiple cycles in which aromas mature and edges soften.

Rolling
05
05Step

Rolling

Filler, binder, wrapper: experienced torcedores roll each cigar by hand and test every draw.

Aging
06
06Step

Aging

Rest after rolling — no cigar leaves Puriscal before it's ready.

From the field to the humidor

See what these steps yield.

Straight from Puriscal, no middlemen — ready for your humidor.

To the collection